Custom Embroidery

Send us your artwork and let us turn your cap dreams into reality! We will create computer-generated artwork for your approval.

  • Minimum Order Quantity: 12 Pieces
  • Standard Turn: 2-3 Weeks
  • Location: Front Panel (Centered or Offset), Side and Back
  • Best For: Team logos and brand designs with moderate level of detail, looking for a classic look
  • Sizing: Variable depending on location and cap style
 

Embroidered Patches

Embroidered patches are created with traditional embroidery thread on high-quality twill for a classic, bold patch look. Embroidered stitching creates three-dimensional texture and a vintage feel.

  • Minimum Order Quantity: 48 Pieces
  • Standard Turn: 4-5 weeks from Final Proof Approval
  • Location: Front Panel (Centered or Offset), Side
  • Best For: Bold, basic shapes and designs
  • Sizing:Max Height: 2.5" | Max Width: 4.5"
 

Embroidered Stock Letters

Choose from many stock fonts, thread colors, and embroidery styles for your team hats.

 

Genuine Leather Patches

Genuine leather patches offer a high-quality look for your cap. Laser-etching provides sharp lines on one of three leather colors for a variety of styles.

  • Genuine leather colors include: Natural (High-Contrast Design), English Tan (Medium Contrast Design), Black (Tone-on-Tone Minimal Contrast Design)
  • Minimum quantity: 24 Pieces (Pacific Headwear), 48 pieces (Richardson)
  • Standard Turn: 3-4 Weeks from Final Proof Approval
  • Location: Front Panel (Centered or Offset)
  • Best For: Bold, one-color designs
  • Sizing: Estimated 2" Height
 

Sublimated Patches

Sublimated patches offer an exact translation of your design onto your cap and are digitally printed for a photorealistic representation of your design. If you've been struggling to get those last details and colors to come through with embroidery or a woven patch, sublimation is your best option.

  • Minimum Order Quantity: 48 pieces
  • Standard Turn: 4 Weeks from Final Proof Approval
  • Location: Front Panel
  • Best For: Photorealistic images and graphics
  • Sizing: Max Height: 2.5"H | Max Width: 4.5"
 

Woven Patches

Our most popular patch style, the tight weave allows for more design detail, clean lines and flatter appearance. Made with thinner thread and continuous stitching, woven patches achieve fine detail and flexibility to better contour to the shape of the crown.

  • Minimum Order Quantity: 48 Pieces
  • Standard Turn: 5 weeks from Final Proof Approval
  • Location: Front Panel (Centered or Offset), Side
  • Best For: Fine detail and smaller type
  • Sizing: Estimated Height 2"
 

Sublimated Patches

Sublimated patches offer an exact translation of your design onto your cap and are digitally printed for a photorealistic representation of your design. If you've been struggling to get those last details and colors to come through with embroidery or a woven patch, sublimation is your best option.

  • Minimum Order Quantity: 48 pieces
  • Standard Turn: 4 Weeks from Final Proof Approval
  • Location: Front Panel
  • Best For: Photorealistic images and graphics
  • Sizing: Max Height: 2.5"H | Max Width: 4.5"
 

FlexStyle by Pacific Headwear

Previously known as Liquid Embroidery, FlexStyle® by Pacific Headwear uses new innovations in technology for a cap decoration unlike anything we've seen before. Make your design stand out with extreme design detail, multiple texture options and vibrant colors (including chrome and other metallics).

  • Minimum Order Quantity: 24 pieces
  • Standard Turn: 4 Weeks from Final Approval
  • Location: Front, Side, Back
  • Best For: High levels of detail, thin lines, smaller type, and metallic elements
  • Sizing: Estimated Height 2"